Snowmobiles Ski-Doo 2005 - RT Series Repair Manual
DOWNLOAD Ski-Doo 2005 - RT Series Repair Manual - Back to all "Snowmobiles" - Ski-Doo parts catalog
Original Ski-Doo Shop Manual covers the following models:
- MACH Z - AB5A, AB5B, AB5C
- SUMMIT HIGHMARK - CD5A, CD5B, CD5C
- SUMMIT HIGHMARK X - CA5A, CA5B, CA5C, CA5D
Manual Chapters:
TABLE OF CONTENTS
SAFETY NOTICE
INTRODUCTION
- Vehicle identification number
- Engine serial number
- List of abbreviations used in this manual
- Arrangement of this manual
- Typical page
- General information
- Illustrations and procedures
- Self-locking fasteners procedure
- Loctite application procedure
- Threadlocker
- Stripped thread repair
- Gasket compound
- Mounting on shaft
- Case-in components
- Tightening torque
SECTIONS
- MAINTENANCE
- MAINTENANCE CHART
- STORAGE
- General
- Engine
- Fuel System
- Drive System
- Steering/Front Suspension
- Suspension
- Electrical
- Vehicle
- PRESEASON PREPARATION
- Engine
- Fuel System
- Drive System
- Electrical System
- Vehicle
- ENGINE
- LEAK TEST
- Leak test
- Preparation
- Procedure
- Finalizing Reassembly
- Engine Leak Verification Flow Chart
- AIR INTAKE SYSTEM
- Air filter/air intake silencer removal (body side)
- Air filter/air intake silencer installation (body side)
- air intake silencer removal (engine side)
- air intake silencer installation (engine side)
- Adaptor plate removal
- Adaptor plate installation
- Intake deflector/filter removal
- EXHAUST SYSTEM
- General
- Tuned Pipe
- Manifold
- Muffler
- ENGINE REMOVAL AND INSTALLATION
- Removal from vehicle
- Inspection
- Installation
- MAGNETO SYSTEM
- General
- Magneto Flywheel
- Stator
- CPS
- E-RAVE SYSTEM
- General
- E-RAVE system dynamic test
- E-RAVE cables
- E-RAVE actuator
- E-RAVE cover
- E-RAVE shaft
- E-RAVE housing
- E-RAVE valves
- TOP END
- Troubleshooting
- General
- Component removal with the engine installed
- Disassembly
- Cleaning
- Inspection
- Assembly
- BOTTOM END
- Troubleshooting
- General
- Preparation
- Cleaning
- Disassembly
- Inspection
- Assembly
- Break-In
- ENGINE MEASUREMENT
- Cylinder head warpage
- Cylinder taper
- Cylinder out of round
- Combustion chamber volume measurement
- Used piston measurement
- Cylinder/Piston clearance
- Ring/Piston groove clearance
- Ring end Gap
- Crankshaft deflection
- Connecting rod big end axial play
- Checking Crankshaft alignment
- COOLING SYSTEM
- Cooling system leak test
- Inspection
- Draining the system
- Disassembly and Assembly
- Cooling system refilling procedure
- REWIND STARTER
- General
- Inspection
- Removal
- Rope replacement
- Disassembly
- Assembly
- Installation
- OIL INJECTION SYSTEM
- General
- Oil type
- Oil system leak test
- Oil pump identification
- Cleaning
- Removal
- Checking operation
- Installation
- Bleeding procedure
- Adjustment
- FUEL SYSTEM
- FUEL TANK AND FUEL PUMPS
- Fuel tank
- IN-TANK fuel filter removal
- IN-TANK fuel filter installation
- IN-LINE fuel filter removal
- IN-LINE fuel filter installation
- Fuel tank removal
- Fuel tank installation
- Float-Type Fuel Level Gauge removal/installation
- Electric Fuel Level Sensor inspection
- Fuel system pressurization
- Electric fuel pump
- Diagnostic flow chart
- Electric fuel pump pressure test
- Electric fuel pump
- Electric fuel pump removal
- Electric fuel pump installation
- Electric fuel pump pressure regulator removal/installation
- Diaphragm fuel pump
- Diaphragm fuel pump removal
- Diaphragm fuel pump verification
- Diaphragm fuel pump cleaning and inspection
- Diaphragm fuel pump installation
- ENGINE MANAGEMENT (SDI)
- OVERVIEW
- Operating Principle
- Charging system
- Ignition system
- Air induction
- Fuel delivery system
- Engine management system (EMS)
- EMS — Engine management system functions
- Power distribution
- Fuel injection
- Ignition system
- Electronically Controlled RAVE (E-RAVE)
- Digitally encoded security system (DESS)
- Rotax electronic reverse (RER)
- Monitoring System
- Diagnostic Mode
- DIAGNOSTIC PROCEDURE
- General
- Troobleshooting
- EMS fault codes
- VCK (vehicle communication kit)
- COMPONENT INSPECTION, REPLACEMENT AND ADJUSTMENT
- General
- Fuel system
- Electrical system
- Testing procedures
- Electric fuel pump
- Fuel injectors
- Engine control module (ECM)
- Engine wiring harness
- Throttle body
- Throttle position sensor (TPS)
- Crankshaft position sensor (CPS)
- Air temperature sensor (ATS)
- Coolant temperature sensor (CTS)
- Air pressure sensor (APS)
- Knock Sensor (KS)
- E-RAVE actuator
- Double Ignition Coil
- Battery
- Capacitor
- Engine Start/RER switch verification
- DESS post verification
- ELECTRICAL SYSTEM
- IGNITION SYSTEM
- General
- Ignition Timing
- Spark Plug
- Design symbols used in NGK spark plugs
- CHARGING SYSTEM
- General
- Charging Generator Coil (stator)
- Voltage Regulator/rectifier
- Battery
- Cable terminal installation
- STARTING SYSTEM
- General
- Component Testing
- Starter removal
- Starter installation
- ROTAX ELECTRONIC REVERSE (RER)
- Troubleshooting
- ACCESSORIES AND LIGHTING SYSTEM
- General
- 12-Volt Power Outlet (cigarette-lighter type)
- Beeper (reverse alarm)
- Engine Temperature Gauge
- Electric Fuel Gauge
- Headlamp
- Headlamp Beam Aiming
- Heating Elements
- Relay
- Speedometer
- Speed Sensor
- Tachometer
- Taillight
- Visor Outlet
- DRIVE SYSTEM
- DRIVE BELT
- Application Chart
- Inspection
- Checking neutral function
- Rotation direction
- Drive belt height measurement and adjustment
- Drive belt deflection measurement (reference only)
- DRIVE PULLEY
- TRA V
- General
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Drive pulley adjustment
- DRIVEN PULLEY
- HPV Roller
- General
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Bushing Replacement
- HPV VSA
- General
- Removal
- Disassembly
- Cleaning
- Inspection
- Assembly
- Installation
- Adjustment
- PULLEY ALIGNMENT
- General
- Measuring procedure
- Alignment procedure
- BRAKE
- General
- Countershaft Bearing
- Countershaft
- Brake Fluid
- Draining
- Bleeding
- Master Cylinder
- Brake Pads
- Caliper
- Brake Disc
- Brake Light Switch
- CHAINCASE
- General
- Chaincase Oil Level
- Oil Change
- Drive Chain Adjustment
- Chaincase cover
- Tensioner
- Tensioner Roller Bearing
- Drive Chain and Sprockets
- Chaincase Housing
- Chaincase Housing Bearings
- Countershaft
- Countershaft Bearing
- DRIVE AXLE
- Removal
- Assembly
- Lubrication
- Adjustment
- TRACK
- Track Type Application
- General
- Inspection
- Removal
- Installation
- Adjustment
- Track Cleat
- Traction Enhancing Products (studs)
- REAR SUSPENSION
- SC SUSPENSION
- Axle self-locking screws removal
- Rear axle removal
- Rear axle installation
- Rear shock absorber removal
- Rear shock absorber installation
- Front shock absorber removal
- Front shock absorber installation
- Rear spring removal
- Rear spring installation
- Slider shoe verification
- Slider shoe removal
- Slider shoe installation
- Front arm removal
- Front arm installation
- Rear arm/pivot arm removal
- Rear arm installation
- Stopper strap
- Suspension removal
- Suspension installation
- Ride adjustment
- Lubrication
- SC 4 SUSPENSION
- Axle self-locking screw removal
- Rear axle removal
- Rear axle installation
- Rear shock absorber removal
- Rear shock absorber installation
- Front shock absorber removal
- Front shock absorber installation
- Rear spring removal
- Rear spring installation
- Slider shoe verification
- Slider shoe removal
- Slider shoe installation
- Front arm removal
- Front arm installation
- Rear arm/pivot arm removal
- Rear arm/pivot arm installation
- Block installation
- Idler wheels installation
- Stopper strap
- Suspension removal
- Suspension installation
- Ride adjustment
- Lubrication
- SHOCK ABSORBER INSPECTION AND SERVICING
- Spring removal
- Shock absorber inspection
- Disassembly and assembly
- STEERING/FRONT SUSPENSION
- STEERING SYSTEM
- Disassembly and assembly
- Inspection
- Adjustment
- Steering adjustment (SKIS)
- Lubrication
- FRONT SUSPENSION
- General inspection
- Disassembly
- Inspection
- Installation
- BODY/FRAME
- BODY
- Decal
- Hood
- Front bumper
- Bottom pan
- Windshield
- Access panel
- Indicator panel
- Console
- Seat
- Plastic maintenance and repair
- FRAME
- Frame cleaning
- Frame welding
- Frame component replacement
- TECHNICAL DATA
- MACH Z/SUMMIT 1000 SDI
- Technical data legend
- WIRING DIAGRAMS
- WIRING DIAGRAMS
- Wiring diagram legend
- Wire colors
- Connector housing area
- Housing reference per area
- Wire location in connector housing
- Symbols description
- Unplugging connectors
- Tab and receptacle connectors removal
- Tab and receptacle connectors installation
- ANNEXES
- 2005 MACH Z RT/SUMMIT RT
Manual is searchable and deeply indexed for easy access to information it contains.
Snowmobiles Ski-Doo 2005 - RT Series Repair Manual
Manual has 340 pages.
File size 32.15Mb.
DOWNLOAD Ski-Doo 2005 - RT Series Repair Manual - Back to all "Snowmobiles"
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